Water-Based Paint Application

Most of the water-based paint placed for longline applications is applied by spraying the paint onto the surface using a striping truck. Paint adheres to the pavement surface through mechanical bonding within the pores of the pavement surface. Although paints are less sensitive to changes in temperature, moisture, or other environmental characteristics than thermoplastic materials, surface preparation is still important. To achieve proper bonding, the following conditions must exist:
  • The pavement surface must be free of dirt, dust, and other contaminants.
  • The pavement surface must be free of poorly adhered existing markings, glass beads, and curing compound.
  • The pavement surface must be free of moisture.
  • Pavement and air temperatures (including wind chill) must be at least 40°F.
Paints are often applied at a thickness ranging from 15–25 mils. As a rule of thumb, the optimal speed of a striping truck applying 15-mil markings is 10–12 mph. Paint thickness can influence drying time and therefore should be specified with discretion depending on the drying time needed. TxDOT Specification Item .4.4 contains more information on paint application rates. Application of a primer material is not necessary on any roadway surface, although a double application of paint is sometimes specified. Table 2-9 summarizes problems that have been encountered with the use of paint as a striping material and suggests solutions for these problems.
Table 2-9. Trips and Tips for Paint Applications
Trips
Tips
Thick centers
Decrease paint tank pressure.
Close control screw slightly.
Increase atomizing air pressure.
Reduce pump pressure.
Increase temperature of material.
Thin centers
Decrease atomizing air pressure or clean paint screens.
Increase paint tank pressure.
Decrease temperature of material.
Marking is thick on one side and thin on the other
Replace tips or clean them out.
Marking is too wide
Lower application gun.
Select proper tip size.
Adjust tip angle.
Marking is too narrow
Raise application gun.
Select proper tip size.
Adjust tip angle.
Clean spray nozzle.
Marking is too thin
Open the control screw slightly.
Increase the pump pressure.
Increase the air pressure.
Decrease the application vehicle speed.
Marking is too thick
Close the control screw slightly.
Decrease the pump pressure.
Decrease the air pressure.
Increase the application vehicle speed.
Discoloration of paint on new asphalt roadway
Apply a second coat of paint.