Crossing Surface Details

Railroad crossing surfaces typically include the following
details
:
  • Surface is made of precast concrete panels
    8-foot
    in length along the length of the track.
  • Composite material may be used in lieu of concrete in areas of significant truck traffic where material will not degrade in climate conditions.
  • Asphalt may be used in lieu of concrete, particularly for temporary crossings during construction.
  • Timber crossing
    is no longer reimbursable under the replanking program
    .
  • Panels are bolted directly into the railroad ties beneath.
  • Panels installed between the rails are referred to as gauge panels while panels between the rails and the roadway surface are referred to as field panels.
  • Rubber flangeways are installed between rails and concrete panels to prevent electrical shorting of the rails.
  • A drainage pipe may be installed parallel to the rail on either or both sides of the rail.
  • When replacing panels, the railroad company typically replaces the subballast, ballast, ties, and rail at the crossing and beyond roadway edges.
  • Track panels are typically assembled in
    80-foot
    preassembled sections which include rail and ties bolted together (without crossing surface panels).
  • Existing track is cut and removed, and new track panel is jointed (bolted) to existing rail.
  • New track panel is welded to existing track after the crossing surface panels are installed.
  • The railroad company uses tamping machine to install and adjust ballast.
  • Surfaces may take a few days or weeks to settle after train and truck traffic use the crossing.
  • Adjustment of roadway elevation may be needed after the crossing surface settles; this is typically done by adding asphalt level-up near the crossing surface.