7.4 Expansion Joints
Concrete experiences volume changes due to temperature and
moisture variations. When the temperature changes, concrete contracts
and expands. The resulting expansion of the concrete pavement must
be taken into account. Normally, concrete pavement is abutted to
bridge structures via approach slabs. If the pavement expansion
is not accounted for, the approach slabs will be pushed into the
bridge and can cause serious damage to the bridge structures. To
prevent this problem, a mitigation system is installed at the bridge
and pavement interface to account for the expansion. There were
three systems in use by the department:
- Expansion joint system,
- Wide-flange system,
- Anchor lug system.
The basic premise of the expansion joint system is that the
expansion joint width will be able to absorb any concrete pavement
expansion without transmitting the compression forces to the bridge structure.
The wide-flange system is similar to the expansion joint system,
except that the expansion joints exist under the wide flange and
are not seen from the pavement surface. One advantage is that, since
the joint is not exposed to the pavement surface, joint maintenance
is minimized.
An anchor lug system tries to restrict the concrete movement
at the interface between bridge and pavement by providing several
anchor lugs.
TxDOT has investigated the movements of CRCP near bridges
and the effectiveness of these three terminal systems in Research
project 0-6326, “Rational Use of Terminal Anchorages in Portland Cement
Concrete Pavements.”
The research data has shown that the anchor lug system is
not effective in the long run. The stresses generated in soil due
to slab expansion at lug walls are large enough to result in permanent
deformations in soils. The soil does not retract with the lug when
the pavement contracts. The permanent deformations result in voids
between soil and lug walls.
Field measurements have indicated that the base friction restrains
slab movements effectively. Using coarse texture base, such as HMA,
might be the most effective tool to control slab movements. Simple
expansion joint systems or wide-flange systems are also effective
in accommodating slab movements. Expansion joint systems should
cost less than wide-flange systems with comparable performance.
The standard for the anchor lug system was deleted and not
replaced. The transverse expansion joint details at bridge approaches
are shown in sheet 2 of 2 of CRCP and CPCD standards.
Item 368, Concrete Pavement Terminals of 2004 Standard Specification,
was removed in the 2014 Standard Specification. Districts may develop
a Special Specification for using wide-flange systems.