Section 4: Bridge Maintenance Actions
Bridge Joints
Joints are typically placed at each end of the span or for
bridges built in the last 40 years, at the ends of bridge units
to accommodate bridge movements related to temperature change. A
sealed joint creates a barrier which keeps the joints clean and
free of debris to allow for the needed movement, protects the beam
ends and bent caps from deterioration related to deicing salt use
and other contaminants and prevent debris build up accumulating
around the bearings which is also problematic. Maintaining bridge
joint seals is the most beneficial activity to prolong the life
of the bridge.
When there is damage to a steel expansion joint system, removal
of loose steel joint members is recommended. Typically, removing
the loose steel pieces will not create large openings in the roadway,
except in the case of finger joints. If finger joint plates come
loose, contact the Bridge Division for support. Never weld additional
steel members across an open expansion joint. Bridging an open joint
with welded steel members will cause additional damage to what may
not be damaged.
Bridge Bearings
Bridge bearings accommodate load transfer to the supports
as well as allow for thermal movements associated with temperature
change. Debris accumulation around moving bearing devices can result
in malfunction. Keep debris from accumulating around bearings by
joint maintenance. Additionally, remove debris that has accumulated
around the bridge bearings and off the tops of caps.
Bridge Drainage
Flow of water off and toward bridges can cause significant
undermining of the bridge approaches and slope protection. Where
concrete riprap was placed as slope protection, water migrating
under it will erode the fill and potentially extend under the abutment
cap and approach slab and roadway. Paying careful attention to early
signs of erosion can prevent significant loss of support to the approach
roadway which can require closure and extensive repair to address.
Bridge Drains
Drains cast into bridge decks to release water from the roadway
appear to collect debris easily which prevent the drains from functioning
properly. When joints are maintained and kept sealed, open drains
become essential to allow drainage off the roadway at desired locations.
Asphalt Treated Surfaces on Bridges
It was common practice to place seal coats and asphalt overlays
on bridges in the past. TxDOT promoted the practice of placing the
Texas Bridge Deck Protection System, consisting of a two-course
surface treatment followed by an asphalt overlay. This practice
is no longer considered effective to deter deck deterioration and
contributes to other issues such as: it lowers the bridge rail height
from the roadway not allowing the rail to function as designed under
impact; the asphalt ravels at expansion joints resulting in costly
bridge joint treatment; and it creates in-effective joint sealing.
Placing asphalt treated surfaces on bridge decks is no longer recommended,
but it is recommended to maintain the asphalt surface by milling
down to the bridge deck surface before applying the new asphalt
treated surface. When asphalt extends over bridge expansion joints,
it is recommended to saw cut the asphalt two-thirds overlay depth
and seal with a hot pour rubber seal.
Penetrating Concrete Surface Treatment
Applying penetrating concrete treatment (silane or other penetrating
sealers) to concrete surfaces is beneficial to reduce deicing salts
from penetrating the concrete. When salt reaches the reinforcing steel,
it will corrode and result in spalling concrete. The most effective
means of ensuring performance from silane is proper concrete surface
preparation prior to application. Shot blasting the surface is believed
to be the best surface preparation treatment, then abrasive blasting.
Lastly water blasting is also allowed, but intensity of water must
be sufficient to prepare the surface to absorb the sealer plus the
concrete must be allowed to dry out sufficiently to accept the material which
makes this the least desirable surface treatment. When traffic control
is set up across a bridge for roadway work, it is a good practice
to address the concrete bridge deck while mobilized. Maximum recommended
reapplication interval is ten years.
Washing Bridge Decks
Sweeping and power washing bridge decks without overlays is
recommended after the winter season concludes if salts were applied
during the winter season.
Concrete Spall Repair
The most noticeable and problematic concrete spalls occur
on the bridge deck surfaces. When spalls occur on the driving surface
of the bridge deck, investigation on the underside of the deck (soffit)
at that location should occur to verify the distress is contained
to the upper surface, which is usually the case. If significant
cracking of the soffit of the deck corresponds with the upper surface spall,
immediate action may be necessary to address the situation. The
main short-term issues related to riding surface spalling are driver
disruption and potential reinforcing steel failure.