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Retaining Wall Construction and Maintenance Recommendations

System Selection | Construction Practices | Maintenance

The following recommendations are based on analysis of recent failures. Issues bearing on the design, construction, and maintenance of retaining walls, with particular emphasis on proprietary Mechanically Stabilized Earth (MSE) walls, include selection of the proper system for a given location, proper construction practices, and proper maintenance and design recommendations, which are important for long-term wall performance.

System Selection
Responsibility –
The project engineer must ensure that the retaining wall system selected for a given location is appropriate. MSE wall suppliers are only responsible for the internal stability of their walls. The overall (global) stability of an MSE wall system is the responsibility of the engineer who selects this type of wall for inclusion into the plans.

Geometry – Location geometry most often dictates the selection of a retaining wall system. The Geotechnical Manual offers information regarding evaluation of geometry and selection of various wall types. MSE walls are commonly used on TxDOT projects; however, in many situations--especially cuts--MSE may not be the most appropriate wall type. Often the additional excavation and shoring required for installation of MSE walls in cut situations make them uneconomical and difficult to construct. Sometimes MSE walls are selected because only a geometric layout and a standard sheet are required in the plans (the final detailed drawings are produced as shop drawings). This minimal design effort up front makes MSE walls a popular choice among engineers with limited time and resources. Although tied-back, soil nailed, drilled shaft and spread footing walls all require considerably more design effort and time, they are preferable in some cut situations.

The stability of each proposed retaining wall installation must be evaluated. Usually this involves a simple review of the wall height, site geometry, and soil borings. Walls with heights of 20 feet or less, situated on level ground, with soils borings indicating Texas Cone Penetrometer (TCP) blow counts in excess of 20 blows per foot should not require a detailed analysis. Walls taller than 20 feet, situated on slopes, or on soils weaker than 20 blows per foot should be looked at more closely. In general, place walls on any slope steeper than 4:1 only with a careful review of both short and long-term stability. Of particular concern are walls placed on freshly cut slopes, where the soil data may indicate high strengths at the excavation level. Freshly exposed material will soften with time, and an assessment of long-term strengths must be made when analyzing walls in this situation. Local districts may want to modify these guidelines based on their experience with specific projects and local conditions.

Soil Characteristics – The Texas Cone Penetrometer is poorly correlated for very low soil strengths and may yield overly conservative results. When evaluating stability of walls on soils weaker than 20 blows per foot, it may be appropriate to conduct laboratory or in-situ testing in addition to the TCP. Triaxial or direct shear laboratory tests will generally yield more accurate soil strengths for this type of analysis.

Engineers in the Geotechnical Branch of the Bridge Division are available to assist with the determination of testing for specific situations and with the slope stability analysis.

Construction Practices
Actual Soil Conditions –
Because soil borings are taken at discrete locations, it is difficult to determine what soils conditions will be experienced over a wider area. During construction of retaining walls, evaluate the proposed retaining wall location and notify the project designers of potential problems. Of concern are soils that are soft or wet, areas that are producing groundwater, and areas that exhibit slope failures during excavation. Each of these indicates potential stability problems and should be brought to the attention of the wall designer. It may be necessary to remove and replace poor soils, install drains, or modify the wall to address such field conditions.

Adherence to plans and specifications – Assure adherence to plans and specifications during construction, especially with respect to width of reinforced volume, length of straps, and type of backfill used. A number of the short and long-term retaining wall performance problems are the result of contractor failure to adhere to specification and plan requirements.

Plumb – MSE walls require particularly close attention to placement and compaction of select fill. Monitor wall panels for verticality upon completion of the backfilling of each panel. Initial panel batter should be modified as required to achieve a plumb retaining wall. In many cases failure to evaluate panel plumbness throughout construction has resulted in walls that are significantly out of tolerance.

Weather – Make close observation of the retaining wall and backfill after heavy rainfall, particularly in areas with higher volumes of rainfall. Rain can soften or loosen the compacted backfill, and any rain that seeps into the backfill can increase pressures on the wall panels. Check the temporary surface cover for cracks and quickly seal any cracks to prevent seepage into the backfill.

Base Backfill – Backfill the excavated area in the base of retaining walls as quickly as possible. Accumulation of groundwater or surface water in this area will soften the soils and reduce the stability of the walls. Excavation at the base of an existing wall for installation of storm sewer, roadway, of other structure should not proceed without a determination of wall stability in the excavated condition.

Filter Fabric – Cohesionless select fill is subject to erosion and piping if subjected to large quantities of water flowing into the wall. Filter fabric is required at each panel joint and is designed to retain wall backfill while allowing the water to pass. Gaps or voids in the filter fabric allow fill to escape from behind the wall.

Sealing – Sealing of coping joints prevents excessive quantities of water from entering the top of the wall. The current RW(TRF) standard sheet requires all coping joints be sealed. This item of work should be required in the field and monitored for compliance.

Maintenance
Periodically inspect walls for evidence of backfill loss, loss of joint seals, or movement. Reseal joints, particularly those that may allow surface water to enter the wall backfill. If evidence of backfill loss is observed, backfill the effected area with select fill if the area is accessible, or use flowable fill if access is restricted. Water infiltration into voids in walls can cause excessive pressures within the wall and result in displaced panels and wall failures. Treat voided areas when they are small and manageable, as they will always increase in size with time.

Design Recommendations – MSE Walls have been the most common retaining wall type on TxDOT projects for the past two decades. The advantages of MSE walls include their low cost, low design effort, speed of construction, and attractive appearance. MSE walls will continue to be used in large quantities on TxDOT projects in the coming years. With this in mind, the Bridge Division recommends that the following be considered on upcoming projects utilizing MSE walls:

Selection of backfill for MSE walls – The 2004 Retaining Wall Standard Specification (Item 423) lists four types of select backfill for MSE walls. Type "B" is the default backfill for permanent MSE walls. It is a good quality backfill, and will result in acceptable wall performance. Type “A” is a coarser, higher quality material, exhibiting improved constructability and performance. It is generally a more expensive backfill material, but should be considered for projects where the enhanced performance would be desirable. With the introduction of the new Type “A” material in the 2004 Standards Specifications, it is no longer desirable for projects to include specific coarser backfill gradations in project general notes. Type “C” backfill is used only on temporary MSE walls, and is not appropriate for permanent walls. Type “D” backfill is a free-draining, rock backfill. Type “D” is intended for use in MSE walls that are subjected to inundation. Retaining walls subject to inundation should clearly state that Type “D” backfill will be required below the 100-year water elevation noted in the plans. Alternately, the entire wall volume may be specified as Type “D”. For projects requiring Type “A” or “D” backfill in the MSE walls, either the general notes or the wall layouts themselves should clearly designate the required backfill type. If no backfill type is specified, the specification reverts to Type “B”.

Consider increasing the minimum embedment of MSE walls from one foot to two feet below finished grade – On projects where a small amount of fill is to be placed below the wall, the designer may want to specify a minimum embedment of two feet below finished grade or natural ground, whichever is lower. The standard embedment of MSE walls is currently required to be one foot unless otherwise shown in the plans. Several Districts have begun requiring a minimum embed of two feet. Two feet gives a greater margin of error against inaccurate surveys or grading, and provides an additional measure of stability in soft soils. Projects over hard ground, or requiring excavation into rock may want to retain the one-foot embedment.

Discourage the placement of walls on slopes steeper than 4:1 – Many soils in Texas exhibit marginal slope stability at 3:1 or even 4:1. The additional load of a wall on these slopes reduces their stability and may result in a failure. If project requirements dictate walls on slopes (perched walls), a detailed slope stability analysis should be performed, and measures should be taken to assure wall stability.

Avoid the use of cement-stabilized backfill – Although cement-stabilized backfill is an option allowed in our standard specifications and is an easy short-term solution, it compromises the long-term performance of the wall because it reduces the wall’s flexibility and it does not allow drainage through the wall. On projects where settlement is anticipated due to soft soil, a general note should be added to the plans eliminating cement-stabilized backfill as an option.

Retaining walls serve well, but there are some key points for successful wall performance: the correct system must be chosen for each location, and proper construction practices must be employed. Also, as described above, there are a number of design and maintenance issues that are equally important. Feel free to call Mark McClelland, P.E., at (512) 416-2226.

 
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